BSTAR / Men’s & women’s collections
Custom Thermals
& Sleepwear
Manufacturer.
Develop thermal underwear, knitted sleepwear and loungewear for men and women. Define the intended use, fabric and fit with BSTAR in Xiaolan, Zhongshan, China.
From close-fitting layers to relaxed sets. Your brief shapes the product.
Materials, sampling and order terms reviewed for your project.
Intended use · Fabric · Fit · Set details
01 / Find your silhouette
Layers for the day.
Comfort for time at home.
Explore two product groups with different fit and material requirements. Develop tops, bottoms or coordinated sets around the intended wearer and use.
Thermal underwear
Close-fitting layers worn beneath other garments. Plan tops, bottoms or a matched set.
Thermal tops
Close-fitting knitted tops intended for layering. Define the neckline, sleeve length, body fit and material requirements.
Thermal bottoms
Long knitted base-layer bottoms. Specify the rise, waist, leg length, openings and intended fit under other clothing.
Sleepwear & loungewear
Relaxed knitted garments for sleep and time at home. Define the intended fit for each piece.
Knitted sleepwear
Relaxed sleepwear tops and bottoms. Develop the neckline, fit, length and set pairing around your collection brief.
Knitted loungewear
Relaxed knitwear for time at home. Review the body shape, waistband, hems and any requested adjustment details.
Product illustrations for discussion, not stock products or confirmed production samples. The final fit, material and construction follow your approved specification.
Have a reference style?02 / Beyond the silhouette
The right fit
starts with the intended use.
Close-fitting base layers and relaxed sleepwear need different proportions. Specify how the garment will be worn before reviewing construction and sizing.
Shape & coverage.
Agree neckline shape, depth and shoulder position. Review how the top sits when worn as a base layer or as a relaxed garment.
Close or relaxed.
Specify chest, hip, sleeve and body measurements with the intended ease. Men’s and women’s fit requirements are reviewed separately.
Fit & adjustment.
Define the waistband construction and intended tension. Include any requested drawstring, rise and size-matching details.
Length & finishing.
Confirm sleeves, trouser length, cuffs or hems. Review the finish together with the material and intended fit.
Use measurements and sample feedback to agree the details before bulk production.
Explore sampling03 / Start with the material
Start with the fabric.
Define what it needs to do.
Review composition, weight, texture, stretch and hand feel around the intended use. Material selection and any performance requirements are confirmed for the project.
Thermal layers
Define the desired warmth, fabric weight, stretch and next-to-skin feel. Compare the chosen material in a garment sample.
Sleepwear jersey
Discuss a soft knitted material around your preferred composition, opacity, drape and garment fit.
Loungewear knits
Share the texture, structure and weight you want for relaxed tops and bottoms. Review sourcing and construction together.
Your reference
Send a swatch or specification. If a warmth or other performance claim is required, agree the test criteria and evidence before use.
04 / Make it your collection
Coordinated pieces.
Your brand throughout.
Connect the pieces through color, branding and pack presentation. For sets, define which tops, bottoms and sizes belong together.
Brand identity
Neck or side-seam labels, size identification and brand artwork, with placement and attachment agreed in the sample.
Color & print
Color references, print files, artwork scale and placement for review with the selected fabric.
Print placement
Chest, back or other requested positions. Review artwork scale, technique and material compatibility before confirmation.
Pack presentation
Single pieces or coordinated sets, size pairing, hangtags, barcodes and packing instructions for your sales channel.
Branding and packaging concepts are illustrative. Each option is subject to artwork review, supplier availability, quantities and sample approval.
05 / Behind the product
Made through
clear specifications.
Founded in 2009, Zhongshan BEST Garments Co., Ltd. is based in Xiaolan, Zhongshan, Guangdong. BSTAR has its own factory with sewing, packing and shipment capabilities. Product specifications and construction requirements are reviewed for each project.
- 01Agree the production reference
Confirm the intended use, approved sample, size chart, materials and the matching details for any sets.
- 02Define the quality checks
Agree measurement tolerances, appearance and finishing checks, plus any wash or performance tests needed for the order.
- 03Clarify packing & shipment
Set size labels, pack quantities, carton details and shipping requirements.
06 / From a reference to a sample
From your reference
to the production brief.
Start with what you have: a tech pack, reference sample, artwork or a product idea. Identify the details still to be developed.
Define your brief
Choose the style and fit. Share references, material preferences, quantity breakdown and target timing.
Review the plan
Clarify sourcing, development needs, sample scope, MOQ, costs and proposed timing for the project.
Review the sample
Review fit and movement, neckline, waist, leg openings and any set pairing. Record revisions before confirming the production reference.
Confirm the order
Agree specifications, quality checks, packaging and order terms before scheduling bulk production.
07 / Before we begin
Your collection.
Your questions.
Practical answers for planning thermal underwear, knitted sleepwear and loungewear collections.
Discuss your requirementsDo you make both thermal underwear and sleepwear?
Yes. BSTAR works on men’s and women’s thermal underwear as well as knitted sleepwear and loungewear. These are different product groups: the intended use, fit, materials and construction are reviewed separately for each brief.
Can I order individual tops and bottoms or coordinated sets?
You can discuss separate pieces or coordinated sets. State whether your quantities refer to individual garments or complete sets, and define the top and bottom size pairing, colors and pack format. These details need to be confirmed in the order specification.
How do we choose materials and confirm warmth requirements?
Share the intended use, desired material feel, composition, weight and stretch. Review a fabric swatch and garment sample. If a specific warmth or performance claim is required, agree the relevant testing and supporting evidence before making that claim.
What is the MOQ for thermal underwear and sleepwear?
MOQ depends on the style, material, color breakdown, trims, branding, packaging and whether you are ordering pieces or sets. Share the quantity by style, color and size for review. A combined order total does not automatically satisfy every material minimum.
What should I prepare for sampling, and how is timing confirmed?
Send references or a tech pack, the intended product use, fit and size information, material preferences, branding and estimated quantities. Mark whether pieces will form a set. Development scope and material availability are reviewed before sample costs and timing are confirmed.
Can I discuss other knitted apparel products?
Yes. Send the reference, intended use, material and construction requirements for your knitted apparel project. The specific scope, feasibility, development needs and order terms are reviewed before confirmation.
Let’s build your next collection
Start with a style.
Make it your own.
Share whether you are developing thermal layers, sleepwear or loungewear, along with your references and estimated quantities. We’ll review the specification and development needs.
- Product group, wearer & reference images
- Fabric, intended use & preferred fit
- Quantity by piece or set, color & size
- Logo, labels & packaging direction
- Target market & required timing
Still deciding? Mark the open questions in your inquiry.